One step beyond traditional embroidery

Tackle twill is cut pieces of fabric (usually letters) sewn onto apparel like sweatshirts, jackets, and athletic jerseys.

Tackle twill embroidery, also called appliqué, is commonly associated with collegiate sweatshirts, fraternities and sororities sweatshirts, and athletic team apparel. Since the twill fabric is stitched all around the edges, tackle twill is considered one of the most durable embroidery methods. This method employs high-test polyester twill, ensuring a robust and lasting finish. The result is a logo or design that is visually striking and incredibly resilient.

Because the stitching secures the twill at the edges, removing the embroidery would require more than just a little effort—think scissors and a lot of free time! This speaks volumes about its durability.

Often, tackle twill outlasts the garment it is sewn onto. Its longevity makes it a preferred choice for sports jerseys, uniforms, and workwear, where durability is key. With tackle twill, your logo can expect to withstand the test of time, maintaining its appearance even after repeated wear and washing.

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Customize Your Tackle Twill Design

We give you lots of options! Let us know how we can custom-make your Tackle Twill Embroidery job to meet your needs.

Choose Layers

Choose Format

Choose Font

Choose Border Stitch

Choose Fabrics & Colors

Add Embroidery

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Our e-commerce web stores are a great way to offer tackle twill sweatshirts without risk or upfront costs.

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Pre-Production Sample

Do you need to “Try Before You Buy”? No Problem! We can create a one-piece sample with your exact tackle twill design so you can show it to others before placing an order.

Contact Us Regarding a Custom Sample

Please get in touch with our sales department and ask about a tackle twill pre-production sample.

We Are Tackle Twill Specialists

We are not just another embroidery company that can sew letters onto sweatshirts. The professional Kustom Imprints embroidery staff skillfully merges the fabric cutting equipment and industrial embroidery machines daily. We can offer the best quality tackle twill embroidery work at the guaranteed lowest prices.

Frequent Asked Questions

What is tackle twill embroidery?
Tackle twill embroidery is a decorative sewing technique where fabric letters, numbers, or designs are cut and sewn onto a garment using a zigzag or satin stitch for durability. It’s commonly used for sports jerseys, varsity jackets, and team apparel.
How is tackle twill different from regular embroidery?
Unlike traditional embroidery, which uses thread to create designs, tackle twill involves cutting and stitching fabric pieces onto garments. This more durable method provides a bold, professional look, often seen in athletic wear.
What materials are used for tackle twill?
Tackle twill designs are usually made from polyester or nylon fabric with a heat-seal backing to help secure them before stitching. These materials ensure durability and a clean finish.
Can I customize my tackle twill design?
Yes! You can customize fonts, colors, sizes, and layouts. Many providers fully customize team names, logos, player numbers, and more.
What garments work best for tackle twill embroidery?
Tackle twill is ideal for sports jerseys, hoodies, jackets, sweatshirts, and uniforms—any thick or durable fabric that can handle sewn-on patches.
What are your most popular Brands for Tackle Twill?
- Hooded Sweatshirts: Port & Company PC78h, Gildan 18500
- Crewneck Sweatshirts: Port & Company PC78, Gildan 18000
How durable is tackle twill embroidery?
Very durable! Since the design is stitched onto the fabric, it can withstand repeated washing and heavy wear, making it perfect for sports and work uniforms.
Is there a minimum order quantity for custom tackle twill?
We require a minimum order of 24 pieces.

How Does Custom-Cutting Impact Tackle Twill Turnaround Time?

When it comes to tackle twill, the process of custom-cutting significantly influences the overall production time. This method involves intricately cutting your personalized design and meticulously aligning the stitch path to ensure precision.

Duration Impact

Custom Designs: Each unique design requires attention to detail, resulting in a longer timeframe to achieve the exact specifications.
Alignment: Ensuring the stitches perfectly match the design contributes to a more time-intensive process.

Expected Turnaround
For pre-designed options like Greek letters or standard fonts, the typical completion time ranges from 7 to 10 business days. These simpler designs are pre-cut, allowing for a more streamlined approach compared to fully custom designs.

In essence, the need for precise cuts and careful stitching means that bringing your bespoke vision to life with tackle twill takes a bit longer, but the result is a high-quality finish that’s worth the wait.