Custom Logo Headwear
Custom embroidered headwear delivers a polished, professional look that elevates your brand with lasting impact. From structured caps to cozy knit beanies, we stitch your logo with precision and premium thread for headwear that stands out and stands up to everyday wear.
Choose how to order
Buy for Your Group
We produce and ship to you. You handle distribution and set your own price.
Sell Through a Web Store
We build a free store, process payments, and ship orders. You earn a profit on every sale.
Easy Fundraisers with WebStore Express
Free secure e-commerce website to collect your orders!
- No setup fees or up-front costs.
- Items are sold online for a set deadline period (Typically 2 weeks)
- Your group promotes the web store through email and social media.
- Once the deadline ends, signs are printed & shipped to you in 7-10 days.
Kustom Imprints is Your One-Stop Source for Custom Logo Items
High Capacity Production
Our large warehouse, automated machinery, and professional production staff handle a large volume of orders daily.
Low Price Guarantee
Kustom Imprints guarantees that our total bottom line price will be the lowest.
Free Delivery
All custom screen printing, embroidery & tackle twill apparel orders receive FREE freight!
Rush Orders – OK!
Because we have a large production capacity, we can most often accept your rush job.
30 Minutes Art Prep
With each order, you’ll receive 30 minutes of art time at no extra charge.
Contact Us Today
"*" indicates required fields
– Custom Logo Headwear –
Why is embroidery the best option for headwear?
Embroidery is ideal for hats and beanies because it creates a clean, dimensional logo that holds up to outdoor use and frequent wear. Stitched designs provide a professional, retail-quality finish that won’t fade, peel, or crack.
What types of headwear can be embroidered?
We offer embroidery on a wide range of styles, including:
- Snapback hats
- Trucker caps
- Dad hats
- Flexfit caps
- Knit beanies
- Cuffed beanies
Where can logos be placed on hats?
Common embroidery placements include:
- Front center (most popular)
- Side panels
- Back above the closure
- On the cuff of beanies
We’ll review your design to ensure proper sizing and placement.
What is puff embroidery?
Puff embroidery (also called 3D embroidery) adds foam beneath the stitching to create a raised, dimensional effect. It’s a popular choice for bold logos, lettering, and hat fronts, giving designs a standout, premium look.
Which headwear styles work best for puff embroidery?
Puff embroidery works best on structured hats with firm front panels, such as:
- Snapbacks
- Trucker caps
- Flat-bill caps
It is not recommended for beanies or unstructured hats, as the raised effect requires a stable surface.
Are there design limitations for hat embroidery?
Because hats have seams and structured panels, very small text or highly detailed artwork may need adjustment. Bold logos and clean lettering produce the best results.
What are your most popular headwear brands?
Caps & Hats
- Richardson 112 Trucker Cap
- Yupoong 6606 Snapback
- Flexfit 6277
- Port Authority C112 Trucker Cap
Beanies
- Port & Company CP90 Knit Cap
- Sport-Tek® Performance Knit Cap STC15
- Carhartt® Acrylic Knit Hat CTA 205
Will embroidery work on stretch or knit materials like beanies?
Yes. We use stabilizers and proper stitching techniques to ensure clean embroidery on knit fabrics while maintaining comfort and flexibility.
How durable is embroidered headwear?
Embroidery is extremely durable and ideal for everyday wear. The stitched design maintains its appearance through weather, washing, and heavy use.
Is there a minimum order for embroidered headwear?
Yes. Our minimum order for custom embroidered headwear is 24 pieces.